
Continuous mixer
Further characteristics: * Technically ideal mixing quality * Option between operation as batch mixer or continuous mixer * Adjustable mixing intensity (from gentle homogenization to intensive deagglomeration) * Definite retention period independently from mixing device/rotation speed * No product loss at start of production * No product loss at end of production * Micro-fine admixture of liquid material without contamination of the mixer * Specific filling level selection from 10% to 80% of cubic capacity * Ideal emptying of residues * Extended process including: moistening, tempering, drying, reaction processing * Highest health standard (GMP Standard); safe cleaning; dry or wet * Mixing apparatus mounted and driven only on upper part

Continuous Mixer GCM
Continuous mixing of powders, granules and liquids The continuous GCM mixer is suitable for mixing a wide range of powders, flakes and granulates and viscous products, also in combination with spraying of liquids. The GCM family covers a wide range of capacities (1 – 100,000 kg/h) and is used in the plastics, chemical, pharma and construction chemical industries amongst others. For the food industries, special models have been developed which enable short cleaning times. The continuous gravimetric supply of the starting materials into the GCM mixers is realised using loss in weight feeders, another Gericke field of expertise.

Control rooms
Today, mechanical sorting and separating have been developed into sophisticated techniques, that manual or visual inspection is no longer required. However, in some cases, clients prefer to incorporate control rooms or sorting cabins in the recycling process when: Client requires a final inspection in product streams Quality processed materials fluctuate strongly (e.g. contaminants) Limited budget for investment in automation
Conveyor belt weighhing
Belt weighers for existing installations as well as new projects. We have about 7 different models in our program, including high-quality versions. The choice of the type of weighing frame mainly depends on the applicatiopn, such as the desired accuracy or conveyorcapacity. Weighing frames are available in coated steel, stainless steel or galvanized versions. Can be used for building materials, chemical products, agriculture and food.

Conveyor systems
Conveyor systems come in many shapes and sizes. At N.M. Heilig we have been applying conveyor technologies for almost four decades and to many industries. We know that client’s requirements differ and the most practical solution is a tailor-made one, whether part of a complete installation or single units and parts.

Copper and steel briquettes
We can operate on a wide selection of materials, as shown here with metals of varying density and texture, with a clean, smooth and sale-ready finish.

CR-serie
When designing this range of gearbox, S.T.M. technicians decided to project one single body to include all gears. This solution allows an efficient heat dissipation as well as a high housing rigidity and application easiness. Efficiency will then be positively improved but also longevity and highest transmittable torque. The compromise cost/performances is particularly centered in the middle range reduction ratios.

Crushing equipment
Crushing equipment can be put to use to create a proper particle size. These machines can be designed and manufactured both stationary and mobile and as an individual unit or implemented in a recycling or bulk handling process. N.M. Heilig offers a wide variety of crushers for applications such as construction and demolition, sand and gravel, granite, ore and coal, aggregates and bottom ash.

Cut’n Grip volautomatische sheetdispenser
The Cut'n Grip ensures a fully automated packaging process and also increases production flexibility. It is extremely easy to operate and to integrate into the control of new build or existing palletising lines. Manual or full automatic The sheets are cut directly from the roll and can both manually and automatically between different ones product layers are placed on a pallet. Cutting it off the desired length can be adjusted by the Operator Panel. As soon as the sheet is removed, the Cut 'n Grip prepares the next sheet. Automatic processing with palletizer or robot: For large consumers of Grip Sheet / paper / cardboard, is available on roll and is applied in palletising lines in combination with palletizers or robots. As a specialist in Load Securing we can provide you with the best advice in this. Good palletising ensures a stable and safe environment to transport your valuable pallet loads or products.
De-dusting installations
Kalkman Projects offers a comprehensive solution for industrial dust extraction, designed to minimize dust emissions and ensure a safe and healthy working environment. Industrial dust extraction is a specialized task that requires a high level of expertise and experience, considering the numerous challenges when implementing in an existing situation or in new construction projects, taking into account health risks for workers, environmental damage, and potential equipment damage. Therefore, an efficient and effective dust extraction system is essential. At Kalkman Projects, we are aware of these challenges and we implement dust extraction systems that guarantee a safe and low-dust environment. These systems are tailored to the specific needs of each customer and can be adapted to changing business requirements. Our services are not limited to installation. We offer regular maintenance and inspections to ensure the optimal performance of your dust extraction system. In addition, we provide training for your staff to equip them with the necessary competencies for effective system management. By choosing Kalkman Projects, you can trust that all your industrial dust extraction needs are in safe hands. We take responsibility for dust extraction, allowing you to focus on what truly matters: an efficient production process.

Delaere bigbag transfer and disinfection unit
Delaere supplied a bigbag transfer and disinfection unit to a French company in the food industry. The company in particular requested a system that could transfer a filled bigbag from a wooden pallet to a plastic pallet. During this transfer, which passes over rails and transfer cart, the bigbag needs to be disinfected on all 4 sides. The system must ensure a reduction of 1log on the bacteria’s Escherichia Coli and Cronobacter Sakazakii. In a first step, the operator needs to attach the 4 loops of the bigbag to a lifting system to move the bag from the wooden pallet. Subsequently, the bigbag is transferred to an air lock. In this air lock, the big bag will be disinfected on all four sides. Each side of the bigbag is exposed to a set of 12 UV-lights for approx. 30 seconds. When the bigbag is completely disinfected, the bag is transferred to a second air lock where the bigbag is placed on a plastic pallet by means of a lifting system. This pallet is fed by a pallet dispenser and roller conveyors which are installed in a clean area. At the end of the line, in the clean area, 5 accumulation roller conveyors are buffering the bigbags on plastic pallets.

Depalletizing, bag cutting, bulk loading

DH introduces a new bag filling & palletizing robot
Where conventional machines can only handle part of the bag filling process, our latest innovation can handle the entire process from empty bag to full pallet. And that on less than 55 square meters. By using one robot arm with a multifunctional tool, we can operate the various stations in a compact and efficient manner. Starting at the empty-bag-storage, where the robot picks up an empty bag. This storage contains space for 100 empty bags that are presented to the robot separately. Because the robot can clamp an empty and a full bag in its tool at the same time, the cycle time is reduced enormously. Furthermore, the system makes optimal use of the potential of the robot arm by performing other tasks while filling a bag. This is possible because the robot is allowed to release the bag to be filled during filling. A third efficiency boost has been made by making the system double, with the left side being the mirror image of the right side. The robot forms the centre of the setup, able to serve both sides. An additional advantage of the mirrored setup is that the continuity of production is guaranteed, because both sides can be used separately while the unused side is being cleaned or maintained for example. In this way it is possible to fill, sew and palletize 120 bags per hour.

Different types of post-compaction granules
We also provide granulation methods to optimize the size of the final product.

Dima® Bag Emptying System
The modularly designed DIMA® series is characterized by its efficient and ergonomic bagged product intake, capable of handling between 1 and over 1,200 bags per hour. The DIMA® series includes multiple emptying systems, designed to suit the product you are working with and the desired capacity.
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